Industry Solutions

Real problems, measurable results. How Hance probes and tool setters solve manufacturing challenges across industries.

Mold & Die Automotive 3C Electronics Medical Machine Builders
By Industry

Find Solutions by Your Industry

Mold & Die

Multi-variety, small-batch machining with high precision demands.

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Automotive Components

High-volume production where first-piece error means batch scrap.

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3C Electronics

Precision gears and micro parts that defeat traditional measurement.

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Medical Devices

Micron-level precision where a small error risks patient safety.

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Machine Builders

Pre-installed probing for machine tool OEMs.

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Smart Manufacturing

Unmanned production with in-process inspection.

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By Application

Or Find Solutions by Your Process

Workpiece Setup & Centering

Automated zeroing replaces manual edge-finding and scribing.

See probes →

Tool Setting

Automatic tool length / radius measurement before machining.

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Breakage Detection

In-process tool wear and breakage monitoring.

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On-Machine Inspection

Post-process size verification without unclamping.

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The Full Workflow

How Hance Systems Fit Your Machining Process

1

Workpiece Setup

Probe auto-finds the zero point. No manual edge-finding, no scribing, no trial cuts.

Workpiece probes →
2

Before Machining

Tool setter measures tool length & radius automatically. Compensation written to offsets.

Tool setters →
3

During Machining

Tool wear and breakage detected in-process. Alarms before scrap, not after.

In-process →
4

After Machining

On-machine size verification. Dimensions confirmed without unclamping the part.

Inspection →

Mold & Die

±0.005 mm repeatabilityUnmanned capable-30% setup time
Challenges
  • Multi-variety, small-batch production → frequent tool and workpiece changes
  • Free-form surfaces rely on manual tool setting → operator-dependent error
  • Night-shift unmanned machining not trusted without in-process control
  • High mold material and tooling costs amplify every mistake
Hance Solutions
  • Workpiece probe: automatic zeroing on any surface or bore
  • Tool setter: automatic tool length / radius measurement
  • In-process inspection between operations
  • Auto compensation written back to the control
Customer Results
Mold manufacturer case
  • Mold precision improved, fewer reworks
  • Setup and inspection time significantly reduced
  • Unmanned machining with confidence
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Automotive Components

Faster cycle timeScrap reduction-60% vs import cost
Challenges
  • High volume, tight cycle times → first-piece error = batch scrap
  • Steering knuckles mis-clamped → crash risk
  • Imported probes: expensive, slow service response
  • Fixture wear shifts datum over time
Hance Solutions
  • Clamping mis-detection (anti-crash) with optical probes
  • Automatic workpiece centering and angle compensation
  • Direct drop-in replacement for imported probes
  • Incoming material inspection
Customer Results
EV steering knuckle line
  • Stable line operation, precise quality control
  • Higher efficiency confirmed by customer
"After introducing Hance probes, the line runs more stably with tighter quality control."
Aluminum parts maker (Shandong)
  • Replaced imported probes gradually
  • Higher precision, lower production cost
Request Automotive Quote →

3C Electronics

Hard-to-reach featuresOperator-friendlyHigher consistency
Challenges
  • Gear tooth roots unreachable by conventional gauges
  • No reliable datum for subsequent operations
  • Manual measurement: slow, error-prone
  • Strict clamping requirements, complex coordinate setup
Hance Solutions
  • Probe measures tooth root automatically — no precise clamping needed
  • Real-time 4-axis angle calculation, auto coordinate update
  • Seamless measurement-to-machining workflow
Customer Results
Leading electronics manufacturer
  • Tooth-root measurement solved, datum secured
  • Higher precision and consistency
  • Simplified operation — general workers can run it
"We used to rely on experience. Now the probe locates the tooth root precisely."
Request Electronics Quote →

Medical Devices

Micron-level precisionTraceableAudit-ready
Challenges
  • Implant and instrument parts demand micron-level tolerance
  • Position and height errors risk clinical safety
  • Strict quality documentation requirements
Hance Solutions
  • High-performance probes with precise position & height control
  • Automatic compensation to hold tight tolerances
  • In-process verification for full traceability
Customer Results
Medical device industry leader
  • Key precision requirements fully met
"We wish we had found Hance earlier. Products and service far exceeded expectations."
Request Medical Quote →

Machine Tool Builders

Ready-to-use machinesOEM supportPre-installed
Challenges
  • Deliver machines that pass accuracy verification out of the box
  • Customer installation and commissioning takes too long
  • Differentiating machines with smart measurement features
Hance Solutions
  • Probes and tool setters pre-installed and pre-calibrated
  • OEM / ODM cooperation with private label available
  • Technical training and macro program templates
Customer Results
Machine tool manufacturers
  • Factory accuracy verified on delivery
  • Faster customer commissioning
Request OEM Quote →

Not Sure Which Solution Fits Your Shop?

Tell us your machine type and workpiece — we will recommend the right setup within 24 hours.

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Direct contact
📧 [email protected] 📞 +86 400-017-9165 💬 WhatsApp Get a Quote →